Sweet sorghum is a drought-tolerant feedstock with the potential to produce more ethanol per acre than corn.
Sweet sorghum stalks contain up to 75% juice, varying between 12 and
23% in sugar. There’s enough juice in an acre of sweet sorghum to make
400 to 800 gallons of ethanol. Sorghum juice-derived ethanol is cheaper
to produce than corn ethanol because it doesn’t require the cooking and
enzymes that corn requires for conversion of starch to sugar to fuel
grade alcohol. Current estimates suggest that intensive plant breeding
and cultivation research could, over time, increase the sugar content
of sorghum juice to a level needed to produce 1000 gallons of ethanol
per acre. We plan to evaluate the potential of sweet sorghum as an
ethanol-producing crop for Nebraska.
Sweet sorghum is a perennial crop in areas that don’t have a winter freeze. Plant breeding efforts continue to improve the cold tolerance of sorghum for growth in the Midwest. In the Corn Belt, sweet sorghum grows 10 to 15 feet tall during a growing season. The taller the plant and the thicker the stalk, the more juice the plant will produce. To maximize juice and ethanol production in the Corn Belt, growers need to plant the crop early to mid-April. The grower could then make the first cutting for juice in early July, when the crop starts to flower. A second cutting could be made in October, shortly before frost, yielding enough juice for an additional 100 to 200 gallons of ethanol. Or, if feed were short, the grower could hay or graze the second cutting. Sweet sorghum’s energy-savings and value emerge in several ways:
- The crop only needs 12-15 inches of rain during the growing season to make a crop. Therefore, it is suitable for dryland production or limited irrigation. If the crop receives more moisture, it will respond positively.
- It requires only 40-60 lbs of nitrogen per acre. The crop is long-rooted and can extract residual nitrogen left by previous crops, or from nitrogen-fixing soybeans preceding in rotation.
- Sweet sorghum juice doesn’t require the long fermentation and cooking time needed to process corn ethanol.
- Some of the crop residue left after juice extraction (called bagasse) can be dried and burned to fuel ethanol distillation. These residues can also be used for animal feed, paper, or fuel pellets.
- The crop needn’t be grown on a farmer’s best land, allowing the farmer to make use of poorer ground.
- The simplicity of ethanol production from sweet sorghum could lend itself to on-farm or small-cooperative efforts at fuel-making.
- Ethanol plants in the State could choose, with some additional equipment, to make seasonal runs of sweet sorghum juice.
Ethanol is currently processed from sweet sorghum in Texas, Oklahoma,
and Iowa, as well as India and other parts of the world. We seek to
enhance sweet sorghum performance on marginal lands, and to identify a
strategy for improving its ethanol processing potential, two key
components for developing this system for production in Midwest region.
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University of Nebraska’s efforts to improve sweet sorghum’s yield potential as an ethanol feedstock
The University of Nebraska Sorghum Breeding Program possesses an
extensive collection of sweet sorghum germplasm ranging in maturity
period, photoperiod sensitivity, height, total biomass production and
brix readings from 12 to 23%.
Our objectives for improving sweet sorghum include;
- Perform
life-cycle analysis of sweet sorghum and triticale-ethanol systems for
net energy yield, efficiency, and potential to mitigate greenhouse
gases as compared to other biofuels, such as corn grain-ethanol and
petroleum-derived gasoline.
- Conduct chemical and
fermentation analysis of a) sweet sorghum sap for maximum conversion to
ethanol and b) sorghum stover for cellulosic ethanol production.
- Sweet
sorghum stover also serves as an excellent feedstock for ethanol
production. Stover contains lignin, hemi-cellulose, and cellulose. The
hemi-cellulose and cellulose are enclosed by lignin (which contains no
sugars), making them difficult to convert into ethanol, thereby
increasing the energy requirement for processing. The brown midrib
(bmr) mutants of sorghum have significantly lower levels of lignin
content (51 percent less in their stems and 25 percent less in their
leaves). Research showed 50 percent higher yield of the fermentable
sugars from the stover of certain sorghum bmr lines after enzymatic
hydrolysis. Therefore, the use of bmr cultivars would reduce the cost
of biomass-based ethanol production and these lines will be
incorporated into our experimental approach. We have moved two bmr
genes to sweet sorghum line and hybrids.
- We have
identified genetic variation for cold tolerance in sorghum. The
improved lines have the capacity of germination at 50o soil
temperature. Because of these traits, we have been able to plant our
sorghum trails in the first two weeks of April for the past three
years. Due to this, growers will be able to plant their sorghum crops
at the same time they plant their corn. Usually, we have to wait till
the second week of May to plant the sorghum crop. We also have
introduces into sorghum genes that confer stress resistance (cold,
drought and salt stress) from other crops via genetic transformation.
- We
are also selecting for non-flowering high sugar types in order to
extend the growing season and total biomass. Beside the non-flowering
type, we are developing sterile F1 hybrids.
- To develop
management practices that achieve high water and nitrogen use
efficiency while maintaining high sugar yields in sweet sorghum.
Because sorghum harvested for biomass can be harvested before maturity,
it is possible to grow it in a double-crop sequence with a winter
annual. Hairy vetch (Vicia villosa Roth) is a moderately winter-hardy
legume that can be seeded in fall and reach maturity by early summer.
Hairy vetch is capable of producing as much as 3-5 tons/acre and leave
up to 100 lb on nitrogen in the soil which sufficient to grow a full
crop of sweet sorghum. Vetch will be planted in October after the sweet
sorghum harvest, and will be harvested in early May followed by a sweet
sorghum planting on May 15.
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Sorghum stalks range in diameter from 4.5 to 1.5 cm.
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